High-voltage systems in aerospace and defense operate in environments where failure is not acceptable and documentation is contractual. Every assembly must perform electrically, mechanically, and repeatably over the full life of the program.
Caton is an AS9100-certified manufacturer of custom high-voltage cable assemblies and high-voltage connectors for aerospace and defense systems from 1 kV to 250 kV. We design and manufacture under controlled processes with full traceability, configuration control, and engineering ownership of electrical performance.
Caton supports programs that require technical accountability for the high-voltage interface, not just assembly capability.
Typical Applications
- Radar and RF power systems
- Directed energy and pulsed power platforms
- Power distribution harnesses
- Ground support and qualification equipment
- Test and validation systems
Why High Voltage Matters
At altitude and under changing environmental conditions, electric field behavior becomes less forgiving. Corona inception, partial discharge, and insulation breakdown must be engineered out of the design, not discovered during qualification.
What We Provide
- Custom high-voltage cable assemblies and connectors from 1 kV to 250 kV
- AS9100 and ISO 9001 controlled manufacturing
- ITAR-compliant operations
- Full serial or lot traceability
- First Article Inspection (FAI) packages
- Configuration control and disciplined change management
Why Aerospace OEMs Choose Caton
We remain technically accountable for electrical performance long after release. That is why Caton is trusted as a sole-source supplier on critical aerospace and defense platforms.
If your system depends on stable high-voltage performance, we should be involved early.
